Manual Pallet Jack: Functions & Detailed Usage

1. Core Functions

• Load Capacity: Typically 2-5 tons, meeting most light-to-medium cargo needs.
• Space Adaptability: Compact size (narrow fork width) fits narrow aisles or small warehouses where forklifts can’t operate.
• Energy Independence: Relies on manual hydraulic force (no electricity/battery), avoiding power supply limits and reducing maintenance costs.
• Basic Lifting: Uses a hydraulic system to lift pallets 3-5cm off the ground, preventing cargo friction with the floor during movement.

2. Step-by-Step Usage

1. Pre-Operation Check: Inspect the hydraulic system (no oil leaks), wheels (smooth rotation), and handle (firm connection) to ensure no faults.
2. Fork Alignment & Insertion: Adjust fork spacing to match the pallet’s entry holes; tilt the handle downward to lower the forks, then push the jack fully into the pallet (ensure forks are centered to avoid tipping).
3. Cargo Lifting: Pump the handle up and down repeatedly—this drives the hydraulic cylinder to raise the forks. Stop when the pallet is 3-5cm off the ground (over-lifting increases instability).
4. Movement & Steering: Grasp the handle and push/pull to move the jack; adjust the handle’s angle to steer (e.g., tilt left/right to change direction). Move at a slow, steady pace (no rushing, especially around corners).
5. Cargo Lowering & Jack Removal: At the target location, tilt the handle backward slowly to release hydraulic pressure—this lowers the forks gently onto the ground. Once the pallet is stable, pull the jack out of the pallet’s holes.

3. Safety Precautions

• Never exceed the jack’s rated load (check the label on the body); overloading may cause hydraulic failure or fork bending.
• Operate only on flat, hard ground (avoid uneven surfaces or slopes—cargo may slide).
• Keep a clear view of the path; watch for obstacles, pedestrians, or other equipment to prevent collisions.
• When not in use, lower the forks to the ground, park in a designated area, and avoid blocking fire exits or aisles.
• Use proper body mechanics: Push (don’t pull) the jack when possible, and use leg strength instead of back strength to avoid strain.